FTTH Wire Production Line – Cutting-edge Production System
Have you realized that modern glass-fiber wire networks function at speeds of up to 190 m/min? Such remarkable performance stems from sophisticated manufacturing solutions engineered for rapid output.
These configurations are developed to manage various wire variants, including drop cables and compact buffered wires. Their efficient construction, typically below twenty-six meters, renders them perfect for modern facilities.
Seamless coupling with smart factory systems ensures smooth functioning. Through MES/ERP connectivity, these compact fiber unit assembly lines provide unparalleled accuracy and productivity. This renders them the leading option for enterprises aiming to stay ahead in the telecommunication sector.
Overview of the FTTH Manufacturing Line
Streamlined fabrication processes are key to addressing the increasing requirement for dependable links. These systems aim to manufacture premium fiber optic cables that energize current communication infrastructures. By leveraging modern innovations, they guarantee accuracy and speed in every step of the production.
What is an FTTH Cable Production Line?
The FTTH manufacturing line comprises a unified setup to produce FTTH drop cables. They include bare fibers secured with metal or fiber-reinforced polymer, combined with safeguard coverings. This produces a durable and efficient solution for rapid broadband links.
The system is compatible with diverse materials, including PVC, LSZH, and PE plastics. This flexibility ensures it accommodates varied market demands. Furthermore, the four-head fiber discharge system delivers precise tension control, keeping accuracy within ±0.05N.
Reasons to Select Our Cutting-edge Production System
Our system distinguishes itself for its accuracy and performance. Consider these highlights:
- Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
- Supports LSZH, PVC, and PE sheath materials for versatile applications
- Boasts a quad-head payout mechanism controlling tension between 0.4N and 1.5N
- Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs
With these features, our machine ensures smooth operations and high-quality output. This makes it the perfect choice for companies aiming to stay ahead in the fiber optic industry.
Highlights of Our FTTH Manufacturing System
Contemporary production setups are reshaping the process by which fiber wires are made. Our high-tech system integrates precision, efficiency, and cutting-edge technology to deliver superior outputs. The following outlines the remarkable components that position our system at the forefront.
Precision Extruder and Adjustment Head
At the heart of our system is a specialized 50mm extruder designed for precise material distribution. It secures consistent quality across every fiber cable produced. The free adjustment head allows for seamless customization, accommodating different substances like PVC, LSZH, and PE plastics.
Using OMRON thermal regulation, the system maintains an accuracy of ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, ensuring it is a budget-friendly option for fabricators.
Motorized Fiber Release and Tension Control
Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. It guarantees gentle fiber management and curbs potential damage while manufacturing. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.
This feature is particularly beneficial for producing high-quality fiber cables, by maintaining uniform strain during production.
Automated Take-Up and Line-Receiving System
Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, offering flexibility for various production needs. The automated line-receiving feature eliminates the need for manual rewinding, resulting in time efficiency and decreased labor outlay.
Additionally, the X-type laser diameter gauge provides real-time quality control, ensuring that every fiber cable meets stringent industry standards, delivering reliable and durable products.
State-of-the-art Technology Powering the Production Process
Cutting-edge technology is reshaping the fiber optic manufacturing process. Our systems are designed to deliver precision, reliability, and efficiency, guaranteeing superior outputs in every production run. Below, we explore the advanced features that set our equipment apart.
Global-Standard Industrial Computerized Control Module
Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. This technology ensures seamless operations and real-time monitoring. It enables exact fine-tuning, thereby elevating the caliber of each cable fabricated.
With a power consumption of just 35KW/h during normal operation, our equipment is energy-efficient. This reduces operational costs while maintaining high performance. A 9-meter cable accumulator supports continuous operation, cutting delays and boosting throughput.
Superior Stability and Trustworthiness with Leading Brand Elements
Our system incorporates premium components from renowned brands like OMRON controllers and international motors selected due to their robustness and accuracy, promising lasting dependability.
The steel wire reinforcement and advanced FIMT handling mechanisms provide added strength and stability, guaranteeing that every manufactured cable attains superior industry benchmarks.
Seamless MES and ERP System Coupling
Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. Such integration secures openness and streamlined functionality during production.
With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, making our system a smart choice for modern manufacturing facilities.
| Attribute | Benefit |
|---|---|
| FiberCAN PLC Control System | Accurate control and immediate supervision |
| Low Energy Consumption of 35KW/h | Cost-effective power usage |
| 9m Cable Accumulator | Seamless operation |
| OMRON Controllers | Long-lasting accuracy |
| ERP System Compatibility | Live process supervision |
Uses of the FTTH Manufacturing System
Advanced production setups are transforming the way we create reliable fiber optic solutions. These systems are designed to meet diverse industry needs, offering flexibility and precision in every application. Let’s examine the main functions served by this innovative machinery.
Fabricating FTTH Drop Cables
Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It processes reinforcement strands varying from ø0.4 to ø1.0, securing structural integrity. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.
Important elements consist of:
- Combined FRP and diminutive steel wire payout to enhance strength
- Movable mold assistance to swiftly alter configurations
- Suitability for indoor and outdoor use
Fabricating Compact Buffered and Free Tube Cables
This machinery is equally suitable for creating both tight buffered and loose tube cable variants. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.
Customizable Solutions for Various Cable Types
Adaptability is a defining feature of our production line. It is compatible with an array of materials and setups, thus fitting multiple applications. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. This adaptability ensures that businesses can meet specific requirements without compromising on performance.
Benefits of Using Our FTTH Cable Production Line
Investing in advanced manufacturing systems offers considerable gains to companies in the fiber optics industry. These systems are designed to optimize operations, reduce costs, and deliver high-quality products. Here are the principal merits that render our equipment indispensable for today’s production facilities.
Improved Operational Speed and Yield
It guarantees rapid fiber secondary coating line function, producing 7-9km/h outputs based on cable dimensions, permitting enterprises to fulfill increased market needs while sustaining superior quality. Its self-operating reel system minimizes human intervention, thus saving time and cutting costs.
Economical Fiber Optic System Implementation
Operating at a reduced 35KW/h, our machinery significantly cuts running costs. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.
Polished and Dependable Cable Exteriors
Exact molding delivers a sleek and consistent exterior on all fiber products, thereby reducing attenuation to ≤0.02dB/km for peak performance. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.
| Feature | Benefit |
|---|---|
| Rapid Throughput | Increased operational efficiency |
| 35KW/h Energy Consumption | Cost savings |
| Minimal Signal Loss | Enhanced signal quality |
| Ergonomic Design Height | Ergonomic design |
Summary
State-of-the-art fiber production technologies are redefining industry benchmarks. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Their high-speed capabilities, reaching up to 190 meters per minute, ensure a strong return on investment for businesses.
Our systems also come with dedicated technical support and customization options to meet specific needs. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.
Prepared to revolutionize your production line? Contact us today to explore tailored solutions that fit your requirements. Experience the future of fiber optic technology with our industry-leading systems.